Category: Denim Mills – India

  • Q&A Session With Mr Arvind Mathur, CEO Raymond Denim

    Q&A Session With Mr Arvind Mathur, CEO Raymond Denim

    Raymond Group is an Indian branded fabric and fashion retailer, incorporated in 1925. The group owns apparel brands like Raymond, Raymond Premium Apparel, Park Avenue, Park Avenue Woman, ColorPlus,Parx etc which are retailed in over 450 cities and towns in India. Besides, it produces suiting fabric, with a capacity of producing about 38 million meters of wool and wool-blended fabrics and over 47 million mtrs of denim.

    Arvind Mathur | Denimsandjeans.com

    Raymond is one of the pioneers of denim in India commencing its first denim operation in 1996. Raymond UCO Denim is a 50-50 JV between Raymond and UCO NV of Belgium and is a globally renowned producer of denim fabrics and garments. We spoke to its CEO, Mr Arvind Mathur, to understand what makes the company tick and helps it retain its premium position for over 2 decades.>

    Raymond has stood out as a premium denim supplier globally for about 2 decades now. What do you think is the recipe for your success?

    Raymond pioneered the manufacture of Ring Denim in India in 1996, starting with a state-of-the-art highly versatile & flexible setup, in collaboration with an Italian partner. The company from its inception has been focused on supplying innovative fashion denim products through focus on best raw material, proactive adoption of latest technology, collaboration with world class suppliers & solution providers and retaining some of the best people in the industry. This allows us to hold an upper hand in innovation over other players in the market and maintain our premiumness.

    How do you think the denim industry has changed in last 5 years?

    Overall the market has become very competitive because of which we see retailers offering better quality denim at lower price points with more frequent changes in collections.In terms of fashion there has been a move from denim as comfort wear to athleisure with hyper elasticity and enhanced softness for comfort. This has also to some extent triggered higher growth in women and kids segments. On the global supply chain front there is growing bias in favour of full package suppliers with brands and retailers looking to reduce contact points, geographical spread and various other complexities of a more fragmented sourcing base. Sustainability has certainly taken center stage with increasing awareness and concerns about the environmental impact of a resource hungry denim industry. From cotton to yarn to fabric to garment, every area is being looked into.

    As you said Sustainability is the keyword most brands are repeating nowadays. Do you think it is now becoming a mainstream focus for them. How is Raymond preparing itself to achieve sustainable targets of global brands?

    Sustainability holds the future survival of the human race and the earth as we know it. The awareness about environmental issues amongst the consumers, NGOs, brands and suppliers is increasing by the day and everyone involved is  willing to contribute their bit to improving the situation. It is no longer a marketing gimmick but goes much much beyond. We use Blue Sign certified pre-reduced liquid Indigo. Improved processes allow cleaner production of denim with a positive impact on resource efficiency such as reduction of the sodium hydrosulfite usage by 60-70%, much cleaner water waste and less water usage. Also a major chunk of our cotton consumption is BCI (Better Cotton Initiative). We are a certified producer of PCW (Post Consumer Waste) cotton Denims in collaboration with I:Collect. Our product innovation is geared towards making optimal use of sustainable raw material and processes to further strengthen our sustainability credentials. In this regard we are working closely with both brands and suppliers of innovative material and machines.

    What are the main focus areas of development for Raymonds apart from sustainability. How are you planning to differentiate yourselves from your competitors with your developments?

    Apart from sustainability there are various other areas we are focusing on. Fabrics made from low torque yarns and super fine cottons to bring out an  enhanced soft hand feel is a good example. We have also developed products using value added special blends & speciality yarns in conjunction with balanced fabric construction for ultimate comfort. We will continue to surprise our customers with our super stretch and hyper flex products with excellent recovery properties.

    Pl tell us about your latest collection for SS’20  What are the key products that you want to bring to the market .

    The latest collection portrays unisex denims in diverse concepts/moods and majorly covers

    • A wide range of super-stretch denims (“FLUID” series) with super soft hand feel with ultimate comfort and free-movement through use of latest technology in spinning and weaving.

    • A range of Bi-stretch denims (“360 DEGREE”) exhibiting sense of freedom of movement to meet the needs of the modern urban consumer.

    • A collection of classic denim with a contemporary feel (our “VINTAGE” series) for the true denim connoisseur.  Salt & pepper look with diverse cast and colour that are bold enough to stand on their own

    • Eco friendly sustainable products ranging from our “LOW AQUA” range which considerably reduces water consumption during dyeing process to the Salt-free range (“PRISTINE” series) which completely eliminates use of hydrosulphite and brings down the load on effluent. The other highlight are products made from PCW cotton to decrease dependence on natural resources.

    6. Do you see that the current trend of Fast fashion will sustain for very long. In which direction you see the denim industry moving to in the next 5 years?

    The trend towards speed and agility will continue to grow. The rise of fast fashion is steadily shifting the traditional bi-seasonal collections to multi-seasonal collections and this is not going to go away. Shortening supply chains are playing a key supporting role in this phenomena.

    However, owing to sustainability issues such as over-consumption and waste generation, there has been a certain level of backlash and this is building up. Hence going forward, while we don’t see slowing down of fast fashion anytime soon, we do certainly expect the industry to take more stringent measures towards use of sustainable raw material and circular processes. It will have to play a pivotal role in curtailing & solving the problem collaboratively. This will drive the development and adoption of new technologies, materials and business models to make fast fashion much more environmentally efficient and sustainable.


    A glimpse of latest collection of Raymond Denim comes in the video below :

    Raymond SS20 Collection | Denimsandjeans

    For more information on Raymond and their products , pl contact Mr Sudhir at sudhir.deorukhkar@raymond.in

  • Keeping Sustainability In Focus , LNJ Is Set To Launch SS’19 Collection At Denim PV

    Keeping Sustainability In Focus , LNJ Is Set To Launch SS’19 Collection At Denim PV

    LNJ Denim , denim fabric manufacturers from India, is set to launch their Spring/Summer 2019 collection at the Denim PV  on November 14-15. The collection primarily focuses on SUSTAINIBILITY which is the need of hour. The collection is a perfect blend of Innovation and fashion and features the entire collection under four categories named – Hyperflex, Archive, Uniform and Intelligence.  Scroll down to see a quick preview of their SS’19 collection.

    SS’19 TRENDS

    HYPERFLEX

    Hyperflex stands for Super Fitting, Super Performance, Super Shaping, and Super Flexible Denims for active attitude. This category has been developed from denim having dual core, Lycra beauty and micro modal. All these have been added to enable the user to experience the softness as well as all round 360 degree or straight stretch.

    SS'19 Collection By LNJ | Denimsandjeans.com

    ARCHIVE

    Character and nostalgia are delivered by the new generation of archive denims from LNJ. Rough texture and aged authentic cheat their way to achieve believably reconstructed, up-cycled, ripped, repaired ‘vintage’ jeanswear. Gritty to behold in new fits for comfort – this is ironic vintage.

    SS'19 Collection By LNJ | Denimsandjeans.com

    UNIFORM

    Unisex Clothing has been gaining popularity in past few years and some of the top international denim labels including H&M launched such collections very recently with interest from both genders  .LNJ believes that ,Social Uniformity and gender neutrality = Future Normal . The company expressed through utilitarian workswear denims in indigo and color.  Simple, functional work styles translate into fashion jeanswear with attitude; this is what LNJ sums up about this category.

    SS'19 Collection By LNJ | Denimsandjeans.com

    INTELLIGENCE

    Function meets fashion led by technical innovations from LNJ in denims for their new world of performance and effect. It’s all about fiber and finishes which are invisible however the real benefits are derived from these two fashion mix.

    SS'19 Collection By LNJ | Denimsandjeans.com

    EFFORTS FOR SUSTAINIBILY

    SUSTAINABLE ENERGY

    There are three major source of energy: Wind, Water and Light. To ensure the objective of Sustainability to be fulfilled, the company has taken following measures.

    The energy which is being generated from WIND, the company has made arrangements through which they are harnessing wind power from an 80+ MW capacity Reducing 130,000 tones of CO2 emissions annually. The energy which comes by using HYDRO thermal technology, the company has established India’s first merchant hydro power plant, which reduces 800,000 tones of CO2 emissions annually and at last the company has installed solar power which is capable of generating 5MW of energy.

    RECYCLING

    Recycling is very important and its relevance has been increasing by every passing day as the fresh resources are being falling short and also getting expensive due to several reasons. The company has a clear understanding as to how recycling is so important in the existing phenomenon and hence through GARNETTING process, it is recycling 900,000 kilograms of used fabric and saving the same from going to landfills.

    WASTE WATER MANAGEMENT

    Shortage as well as wastage of water, both are the major problems which are being faced by this Industry. Many Technological Companies have come up with many technology which claims to produce a pair of jeans with the least consumption of water. Meanwhile, manufactures should find out the processes of major wastage of water and solution for the same. LNJ has developed a Waste Water Management through which it is saving 1350 kiloliters of water per day.

    Sustainble Energy By LNJ | Denimsandjeans.com

    Recycle Arrangements By LNJ | Denimsandjeans.com

    Waste Water Management By LNJ | Denimsandjeans.com

    SS'19 Collection By LNJ | Denimsandjeans.com

    About LNJ Denim

    LNJ Denim, a denim-manufacturing facility established in 2007 under RSWM Limited (the flagship company of LNJ Bhilwara Group), has a manufacturing capacity of 28 million meters annually. LNJ Denim has earned a reputation amongst international and domestic brands as an innovator and a quality supplier of denim fabric. LNJ is participating at Denim PV which is going to held on November 14-15 at Paris. You can find LNJ latest collections at booth #D-13. To know more, visit their official website: http://lnjdenim.in . For appointments at DPV , contact Mr Prabir Bandhopadhyay at  prabir.bandyopadhyay@lnjbhilwara.com

    SS'19 Collection By LNJ | Denimsandjeans.com

  • Raymond denim to be sold after UCO denim unit shutting out?

    The denim unit of the UCO appears to have shut down resulting in a loss of more than 350 jobs . It was a part of the Raymond UCO denim. The two companies had merged their denim operations in 2006 with headquarters in Belgium and forming a combined entity manufacturing about 80 million metres of denim.
    Raymond has been suffering huge losses on its denim operations for the last few quarters. In the last financial year, the losses to the tune of Rs120 cr(about USD 29 million) were declared by the Raymond Group on its denim operations.
    As per reports in a national paper , Raymond appears to be willing to put its denim operations on the block. The worsening denim market coupled with increased prices of raw material – cotton – have contributed to this poor performance by the company. However, according to informed sources, Raymond has not yet taken a decision to this effect .
    Raymond Denim is one of the most respected denim company in India and enjoys a good brand image overseas. It deals with all the major denim labels and is well known for its denim developments.
    Then what are the reasons for the current situation?
    I think the merger with UCO was mistimed . Europe is no longer the right place to manufacture low value textiles like denimand to take up cost of running a number of manufacturing units there pulled heavily on Raymond Denim’s balance sheet. To top it up, the denim markets scenario worsened , rupee appreciated against the dollar and raw material (cotton fibre) became costly, wiping out margins.
    However, it still seems unlikely that Raymond will sell of its denim unit – though it may restructure it The denim operations align well with the other textile products of Raymond(Suitings,Apparel etc) and unless Raymond is unable to make a reduction in losses even in this year (with a much depreciated rupee) , I don’t think they would like to sell their denim operations.

  • Denim Mills-Worldwide (India,China,Turkey,Pakistan & more)

    I often need to check out various Denim Mills around the world – just to see what they are doing. It was a painful task to keep track of their web addresses and then individually search their sites and the web. Now I have found a very easy and clean way to checkout all these mills around the world in a few minutes.
    Visit this List of Denim Mills Worldwide and you will see the site of Cone Denim of US opened. You can easily browse through the site. Now, you will see NEXT button on the top left . Click on the same and you will see site of another Denim Mill from USA. Also below the TITLE (on the blue frame) there is written the country name – USA. When we click on this, the names of other countries slide down. One can easily select any country name and the DENIM MILL sites of that country will start opening.
    What if I want to see which companies are covered from one country ?
    Easy… Just click on the TITLE and you will see slide down of names of companies in that country and one can click on any name and open their site..
    I could cover Denim Mills from many countries like Turkey, Italy, USA,Spain, India, Pakistan, China,Taiwan,Hongkong, Japan, Bangladesh etc etc.. I think its really cool.. Would be good to have comments of the readers.
    Also don’t forget to open the category of DENIM TRENDS (which will come alongwith the country list) to see the latest trends in Denim.
    And for those looking for some Buyers of Denim and Buyers of Jeans , click accordingly..

    Note: Click on the category name to open other categories. Also,click on TITLE to see other links in that category. Eg if you see ‘USA denim mills ‘ category, click on the same to reach the companies in other countries. OR JUST KEEP ON CLICKING NEXT..

    Alternatively you can just check the Denim Mills Directory

  • Denim company in India best in product development?

    There are  a large number of denim mills in India – more than 22. Some of them are quite old – like Arvind – while many of them have started operations in the couple of years.

    The success of a denim company greatly depends on the kind of product development that it does. Each mill has its own special products and cater to different segments of the market.

    There are varying views regarding the quality of developments of different companies.
    I think, it would be good if we can place this question to the Denim Industry and see the results.


    Click on ‘Results to see the results of this poll..

  • Denim mill considered best and most reputed in the world?

    There are hundreds of Denim Mills around the world. However, some of them are known by their names to all those who know denim while others are not so well known. It would be great to know which denim company would the readers consider as the BEST DENIM COMPANY IN THE WORLD..

    Which is the BEST DENIM COMPANY IN THE WORLD?

    You can vote here and see the results also.

  • Arvind plans to add more VF brands

    VF Arvind brand – the JV between Arvind and VF (the USD 7 billion apparel giant) seems to be strenthening with new brands from the VF stable being added .
    In India, VF Arvind brands has Lee and Wrangler under premium; Kipling, Nautica as high lux; the just launched Hero denim as jeans for mass; and between economy to premium is JanSport backpackers.

    Among the new additions, Riders, the economy jeans brand, will be there(another economy jeans brand?)
    The North Face TNF is dubbed one of “the coolest brands in the world”will retail via separate TNF outlets.
    Vans, a casual luxury shoe brand, will also step in.
    Eastpack, the backpack brand, will come in to the joy of many 16-18 year olds.
    Arvind also opened the sixth store of Nautica – the brand supposed to be associated with high spirited people – in Mumbai. There are plans afoot to add another 12-13 stores in this year taking the total to 20.

    The number of brands that Arvind (as a group) is handling is increasing by the day and it reflects on their expertise in this field. However, probably there needs to be some level at which Arvind will need to stop since the brands may be competing/conflicting with each other in the market esp when they are adding different brands in the same segment.
    And now with Arvind planning to revive their FLYING MACHINE jeans brand , it will be very important for them to make a success of the same – hence energies and focus would be requried towards this end also.

  • Raymonds fabrics to be marketed through Reliance Retail?

    Raymonds Denim Division seems to have concluded talks with Reliance Retail for selling its DENIM FABRICS through the Reliance Retail Stores. The first of these stores is expected to start in Ahmedabad shortly.
    About 12-15 years ago, denim in India used to be mainly bought by buyers in the form of fabric and was stitched by the local tailors and then put on by the users . The garment could not get the Industrial Washing treatment, and the effect was primarily generated by ‘SOAPS AND SUN’.

    I am not really sure whether Raymonds is planning to revive the concept of selling denim in the form of fabrics again.. If yes, then it remains to be seen how the users -primarily the young generation- takes it as they are getting used to a variety of washing, embroidery, embellishment and other effects on their denims.

    Personally , I think, it may not be too much useful if there is no additional tools for creating effects on the denim are given to the users as plain denim is hardly worn these days..

    Update : Reliance Retail does not seem to have been growing so well. It would do Raymonds some good , if they selected some other retail partner

  • Denim Mills in India

    It is really amazing how the denim capacities have built up in India. Only a couple of years ago, the capacities used to be in the range of 200-250 million mtrs p.a and it was so easy to count the mills on your single hand ! . However, the last 2 years have seen a proliferation of denim mills and the count has gone up drastically. I was just counting the mills and their approximate capacities and was shocked to see the actual tally.. Have a look –

    Denim Mills in India
    No. Name Capacity(Million Mtrs p.a) Remarks
    Approx.
    1 Arvind 70 Reduced cap. Recently
    2 Aarvee 50
    3 Malwa 20
    4 KG Denim 22
    5 KG Fabric 10 New Co.
    6 Raymond 40
    7 Surya Lakshmi 40
    8 Mafatlal 20
    9 Rainbow 20
    10 Modern 18
    11 Century 20 Being expanded shortly
    12 Nahar 15 New Co.
    13 Blue Blend 20
    14 Chidipal 20
    15 Bhaskar 20
    16 Jindal 10 New Co.
    17 Soma 20 Recently Expanded
    18 Pratap 10 New Co.
    19 Ginni 10 New Co.
    20 Ashima 10
    21 Sangam Textiles 10 New Co.
    22 LNJ Bhilwara 20 Commencing prod. Shortly
    23 Sai Lakshmi 20 Commencing prod. Shortly
    515 Million mtrs approx

    If you want to reach these mills , go to the Denim Fabric section on Indiahsomepage

  • Gokaldas Images plans to manufacture denim

    Till now it was more of forward integration in the Indian Denim Industry with the Denim fabric players foraying into manufacture and export of Denim Apparel.

    Now its the turn of Apparel exporters to look into backward integration and the Apparel Major – Gokaldas Images(which has strong prescence in the Denim apparel exports) – plans to bringup their own Denim manufacturing unit within the next fiscal year.

    The move makes sense in the fact that they will have captive consumption inhouse for the fabric. But it needs to be remembered that it will take them some time before they can match the standards of the fabrics supplied by their current suppliers (many of which are nominated by the buyers)  .  However, it is not that this kind of backward integration is uncommon. Apparel exporters have done it before in  countries like Bangladesh,Turkey etc.

    Anyway, we wish them all the best ..

    Sandeep