Tag: italian denim washing

  • Denim The stuff That Our Dreams Are Made Of | Fabio Adami Dalla Val and Christian Reca

    Denim The stuff That Our Dreams Are Made Of | Fabio Adami Dalla Val and Christian Reca

    The stuff That Our Dreams Are Made Of | Fabio Adami Dalla Val and Christian Reca

    Two sustainable  denim experts from Italy – Fabio Adami Dalla Val and Christian Reca released their much awaited documentary titled – ‘Denim : The stuffs that our dreams are made of ‘ at the first ever denim show in Vietnam held in June 2016. The documentary focuses on   the new trends, sustainability,technology and new innovations surfacing in the industry . From denim suppliers to the street shops , both experts travelled all over Italy to get different perspectives from the  Italian denim industry on the emerging trends .  The documentary covers interviews with important people in the Italian denim industry and brings out their take on the direction that denim is taking.

    Fabio Adami Dalla Val starts by summing up the journey for this video

    “ We are finally at the end of this amazing tour around Italy , around Denim. We met denim suppliers – the oldest of Italy, we met shop owners, the street people and today we have a new view of our dream , our denim “.

    Christian adds up

    “ We put denim in the middle but we have the point of view of different kind of people concentrating on denim. Its amazing how the viewpoints differ but at the same time the final dream is same – The Product . So we can understand now even better how many people worked behind the scenes ,  behind the denim , and its always important to understand the history of people behind denim . We cannot create something from zero , something from scratch if we do not have background since long time ! “

    Denim The Stuff Dreams Are Made Of | Fabio Adami Dalla Val and Christian Reca

    Alberto Candiani from Candiani denim speaks about the changes in the last few years

    “The last few years  have been full of new technology specially concerning stretch and at Candiani we are good at combining these new technological elements with the heritage of denim.  Which is why I brought some examples here . “

    Denim The Stuff Dreams Are Made Of | Fabio Adami Dalla Val and Christian Reca

    Alberto Candiani displays the first product – fabric made of  cotton but looks of wool, a very thick sateen with Dual Fx in the weft  to give 40% elasticity and the fabric is brushed to give the fuzzy woolen looks.

    Denim The Stuff Dreams Are Made Of | Fabio Adami Dalla Val and Christian Reca

    “The very interesting part comes up when you engineer these fabrics with the latest technology like laser. You can just go deep into the fuzz and create different patterns, different layers and making it a much more innovative fabric “ Alberto says. “ To make a special construction to enable the fabric to be bruhsed  and applied the laser  . It tells you the   combination of elements and the experience  you need to have to build such a product . It is the natural combination of heritage and technology . You need to know how to put these two together . In Italy, we believe we know this better than anybody else  “

    Denim The Stuff Dreams Are Made Of | Fabio Adami Dalla Val and Christian Reca

    He also displayed the Stretch Selvedges that the company is making.

    “Selvedge was meant to be be 15oz , heavy but as Candiani we thought why don’t we make the first cool performance Stretch Selvedge.” he added showing the techy stretch selvedges.

    Coming down to the sustainable part , he mentioned that

    “ We are a 78 years old company and we are located in a national reserve. So this area is national park  Rules are extremely strict here and we have to strive to be as green as possible. We stick to the rules which we like . Its an investment and it helps us to do the things in a better way, in a conscious way and a more responsible way . … We focused our attention on  water saving and dyes. You know it takes lot of water to process indigo and it takes even more water when we have to treat garments. So we decided to engineer a new color . We engineered the dyes according to suitability with laser and ozone . We engineered what we call  INDIGO JUICE – which is basically a selection of colors which react great with laser and ozone . Takes nothing to achieve the contrast , takes nothing to create vintage looks without using lot of water. On the other hand to create colors which looked more interesting when not washed, we created a different category of products we call N as NITROGEN . So we dye under nitrogen and we save internally about  30% water. We do not use any hydrosulphide or fixation agent. “

    Denim The Stuff Dreams Are Made Of | Fabio Adami Dalla Val and Christian Reca

     

    Denim The Stuff Dreams Are Made Of | Fabio Adami Dalla Val and Christian Reca

    Fabio and Christian | Denimsandjeans.com

    Paolo Gnutti from ITV denim has also been featured in this documentary . Paolo is also a veteran in the denim industry and has been a pioneer in brining out denim with the mix of fibers including the merino wool , cashmere and more.

    “Denim is a fabric which is in constant evolution. Its a fabric which has life inside and moves every time in different way. Its very important to understand what the market needs and how we can be different from normal denim. We try to do do something new by taking different warp  and try to mix two different technical concepts . Denim is everyday and everywhere and is a part of you. Its not really a part of fashion world . We try to enter this kind of world which is not from now but from many years. “ He further says “ Market in the last few years is focused really on fabric but  on marketing to give some news to the clients . If we talk about denim , we always talk about super stretch and comfort stretch ,The denim spoke every time the same language therefore it is the time when we need to be more focused on the need of the market and technological fabrics…Quality for me is the first point. The client saves a lot  of waste during laundry or garmenting . Also eco sustainability is a very important point for us.

    Fabio and Christian | Denimsandjeans.com

    At the end of the video , both the expert were seen roaming around different retailers in Verona, Milan etc to see the new classic and casual looks with denim. Christians shows the classic looks with formal jacket and the casuals with leather jacket , shoes etc mostly in hard colors like brown, dark blue, rusty brown, etc. The combination is between classic in a sportswear way and casuals. .

    Fabio and Christian | Denimsandjeans.com

    Fabio and Christian | Denimsandjeans.com

    Fabio and Christian | Denimsandjeans.com

    Fabio and Christian | Denimsandjeans.com

    In their closing remark , Fabio says ,

    “The technical part of the denim, I mean denim is changing , keeping the vintage look but using high level of technology inside.  …
    Fortunately we are in Verona in stores in June  and we can see the Spring Summer collection.We can see some trends – denim is not only heritage , its going in premium level and some of the highlights we saw for AW17/18 are already here. Also what is most imp is the hand feel. Hand feel is very gentle but with the life of denim and we can see that touch in most jeans here….

    Christian says ,

    “We need not any more denim as it is ,but we need denim that we can wear in every part of the day. Combination between technical denim cotton is the key point. Also style is important as it helps to develop innovation.  How to wash denim is very important and we need to think how to work on these technological things.  Open your mind . Don’t think about only heritage classic because different styles mean different kind of washes. ..
    All the three categories Premium, Fashion and Heritage – all of them has one common thing that is handfeel – super soft but not fluffy. Specific customers like each of these categories  . Fabrics that we can consider for all of them need not be super stretch but green cast , open end, 3x 1 , heavy fabrics . So three different categories but one hand feel –super soft. !

    You can watch the full documentary here 

  • Replay Men`s 2014 Denim Collection

    Replay Men’s 2014 collection is dominated usage of environment friendly techniques like Laser blasts and natural mineral pigments. Most of the fabrics used are  rigid 100% cotton denim fabrics indicating a return to basics. Slim fit silhouettes dominate the styles Detailed distressing creating  areas of wear & tear, sandpapering on whiskers, hand abrasions with mends & inside denim patches, delicate dirtying, pigment spraying , sandpapering on whiskers have been frequently used.

    ANBASS | Slim Fit – 100% Cotton

    REPLAY ANBASS Slim Fit 

    L.I.F.E. LASERBLAST INNOVATION FOR EARTH – This slim fit jeans has been artistically created using ‘REPLAY LASERBLAST’ technology reducing the amount of water used and aged ecologically with natural mineral pigments to create an emotionally charged denim with a reduced impact on the environment.

    ANBASS  | Slim Fit – 100% Cotton

    REPLAY ANBASS Slim Fit

    Slim fit zip up 5-pocket jeans with regular waist, slight tapering toward leg bottom. Medium tone wash with areas of wear&tear, sandpapering on whiskers, hand abrasions with mends & inside denim patches. Delicate dirtying, pigment spraying and dry brushing, whiskers & chunky pleats .

    JETO | Slim Fit –100% Cotton

    REPLAY JETO Slim Fit

    Regular fit straight-leg 5-pocket jeans with button closure. Medium/dark wash with whiskers, sandpapering on chunky pleats, lastly delicate dirty treatment.

    TEMAR  | Carrot Fit – 100% Cotton

    REPLAY TEMAR Carrot Fit 

    REPLAY TEMAR Carrot Fit

    Details: Replay Maestro Selection denim for carrot fit 5-pocket jeans with button closure, regular waist, slim leg & dropped crotch. Medium tone destroyed wash with whiskers, sandpapering on chunky pleats. Hand abrasions, inside patches, dirty treatment to conclude.

    WAITOM | Regular Slim Fit- 100% Cotton

    REPLAY WAITOM Regular Slim Fit

    Details: L.I.F.E. LASERBLAST INNOVATION FOR EARTH  – this jeans also created with Replay Laser Blast technology.

    WAITOM  | Regular slim Fit – 98% Cotton, 2% Elastomer

    REPLAY WAITOM Regular slim Fit

    Details : Regular slim fit 5-pocket jeans with button closure, regular waist & straight leg. Dark multicolor cast wash with sudsy treatment. Whiskers, sandpapering on chunky pleats.

    WAITOM  | Regular slim Fit – 100% Cotton

    REPLAY WAITOM  Regular slim Fit

    Details: Regular slim fit 5-pocket jeans with button closure, regular waist & straight leg. Black denim with dark grey hue thanks to serious distressing: tie-bleach effects, micro pleats at thighs, sandpapered whiskers, areas of wear&tear, strong contrasts from corrosive spraying, whiskers & chunky pleats to conclude.

    WAITOM | Regular slim Fit – 98% Cotton 2% Elastomer

    REPLAY WAITOM Regular slim Fit 

    WAITOM  | Regular slim Fit – 100% Cotton

    REPLAY  WAITOM Regular slim Fit

    Details: 5-pocket zip up slim fit jeans with regular waist. Dark wash with strong laser whiskering, hand abrasions on pockets & leg bottoms, final brush dirtying.

    Replay Jeans Fall Winter 2014 Campaign  features the Brazilian model  Francisco Lachowski.  Here are some images with the model with some cool denim pieces including raw denim jeans,  from this collection.

    Francisco_Lachowski_Replay_jeans_201[7]

     Francisco_Lachowski_Replay_jeans_201[2]

     Francisco_Lachowski_Replay_jeans_201[11]

     Francisco_Lachowski_Replay_jeans_201

     

    REPLAY Jeans | Company Overview
    Established in 1981, Fashion Box S.p.A. is now one of the leading international companies in the denim sector. The Italian Group which is based in Asolo (Treviso) creates, promotes and distributes men’s, women’s and children’s casual wear, accessories and footwear.

  • Interview With Alberto Candiani | TRC

     candiani Candiani (TRC)  is one of the most famous denim mills in the history of denim. Based in north Italy , near Milan, the company is one of the bastions of denim where most of the European mills have vanished . Easily counted among top 3 denim mills worldwide, TRC is celebrating its 75th anniversary and it was our pleasure to discuss with Alberto Candiani about what moves TRC . Alberto Candiani is the fourth generation of the Candiani family active in the denim industry. As a child, he explored his creativity as a DJ, music producer, and band member—before joining the family business. He is involved in multiple facets of the business , including marketing ,sales, product development and product re-engineering. And he  likes to consider TRC as “Oversized Artisans” rather than a large corporate. At 30 years old, Mr. Candiani is already considered one of the foremost denim experts in the world. Here are some parts of the conversation with him.

    Q.Pl tell us something about the history of TRC .

    Candiani’s history is our family history. It all began with Mr. Luigi Candiani who bought several looms back in 1938. At that time we were weaving workwear fabrics and sold 05 Alberto Candiani them in the local markets. Luigi’s son, Primo, built up the actual company adding spinning, dyeing and finishing to the weaving department. From its local roots the market became national and our textile experience turned into Denim in the beginning of the 70’s. Primo and GianLuigi (his first son) understood the importance of making a good product and the potential of the international markets.
    The company has always invested in new technologies and innovation. Yarns went back to "Ring", slasher dyeing got closer to the wrap system and GianLuigi moved the focus on the development of a good looking and performing stretch Denim.
    In the second half of the 90’s exports overtook the domestic business, the company became global and 100% product driven. In 2005 we increased our capacity investing in a superior spinning department which made us completely self-sufficient in terms of yarns supply.
    Today Alberto Candiani, the 4th generation, together with his father GianLuigi are challenging the industry by taking Denim to the next level every season.

    TRC Candiani History

     75th Anniversary Paris Candiani

    Candiani 75th Anniversary

    Q.TRC – Candiani is one of the strongest brand in denim industry worldwide. While so many other European denim mills faded away, you have emerged stronger. What makes Candiani so vibrant and dynamic ?

    I believe the reason is our structure and our strong innovations. We are a family owned business, with a very small management and decision making, and we are proud to consider ourselves "oversized artisans" instead of a sort of textile corporate.
    I think our product and our service are the key points of a successful business.

    Q.I believe this is the  third generation from Candiani which is running the show . What changes you have seen in the last 30 years as denim evolved from a workwear  to a fashion product, from an OE to a primarily ring product ?

    This is actually the 4th… We can easily focus on some points which describe the rise of Denim and the transformation of a pair of Jeans in a fashion item:

    • From Open End to Ring
    • Deeper dyes and versatile colors which gave the opportunity to treat the Jeans in the second step: the laundry.
    • The advent of stretch Denim and the creation of a Women Premium Industry.
    • More compact constructions
    • Fancy finishings
    • Sustainable products.

    Q.You are very strong in  innovations and denim brands around the world vouch for your quality . You are personally so deeply involved in the development process. The knowledge base that you have developed over such a long time must have really helped you to innovate so well.

    In the end that’s still the most fun part of my job: creating the product, Denim. We need to experiment a lot, we need to invent, not to follow trends. That’s why I always pay attention to other segments of the textile industry too.
    What is also very important is to have a direct and transparent relationship with the brands’ designers and with our suppliers.

    08 Candiani Warping

    Q.Can you tell us about some denim products from your mill’s history which have been a great success and still inspire you.

    Well, there were a few of big OE items I can’t really remember because of my young age…
    Let’s say that the fabric that has changed our philosophy was designed by my father GianLuigi and Mr. Austoni (our GM) at the end of the 90’s.
    It was called, or it is called (cause we are still selling quite a lot of this fabric today) RR 7070 Ink Shiny and RR 7008 Ink Millennium in its stretch version.
    This item is pretty much an open weave construction, 3 by 1, around 12 Oz, with multi-twisted yarns in the warp which give a nice authentic look to the construction, in a deep grey cast indigo, flat optic finished.. and the stretch version made the difference since our recovery has always been considered the best in the market.
    A more recent item, developed in 2005, has been RR 1532, a finer, lighter and more compact construction compared to the previous one, which came in different colors and finishes, with a pretty marked crosshatch effect.
    I believe we sold over 50.000.000 mts in these two constructions.

    Q.Pl tell us about your SS ‘15 denim collection

    It looks like authentic Denim is finally coming back. When I say authentic I am mostly talking about the Ring character and the red cast deep indigo shades.
    In our specific case the new stretch technologies are the core of our business and our performance stretch technology (from comfort to power) is re-defining a new standard in the market.

    Sling Denim Candiani Candiani Sling Denim

    Good elasticity and recovery are everything for women’s Jeans, together with soft hand, which does not have to be drapey, cause the Jeans have to hold you in.
    We also developed a big family of comfort stretch fabrics which you willN7 Candiani never tell that they are stretch, it will be very great for both, men’s and women’s. The Nitrogen dyeing system that we have developed in-house and patented (which is very sustainable because it allows us to cut the consumption of water by 30% and eliminate hydro-sulfites) gave us the opportunity to develop different ways of making indigo penetrate into the yarns, so we go from easy fading colors to almost no fading ones.

    Indigo juice Candiani Dyeing technology denim

    Alternative finishings are still big, from pigment or sulfur foam to the classic coating, but we are trying to re-interpret them in a waterless way.
    Sustainability is taking more and more space in this collection, our consumption of Organic and BCI cotton is growing exponentially as much as the use of our Recycled Cotton Yarns.

    Recycled denim Candiani

    N-Joy Crispy denim | Candiani

    7. Europe must still be the most imp market for you.. But the recent recession and drop in European sales has affected all. Do you see Europe doing better in near future?

    Actually yes, I am pretty positive. Europe does not mean Italy of course. Our Country is unfortunately suffering more than others (for too many reason) and it will take longer to recover.
    Hopefully Europe and US will understand they have to cooperate and establish a duty free relationship, it really makes sense in 2013.

    8. Denim in the 80s and early 90s was mainly OE . We then saw the shift back to Ring denim. Do you think there is any possibility of OE being reinvented and reborn?

    Not as much maybe but I am convinced that our latest stretch technologies are setting a new benchmark.
    Considering that women’s skinny Jeans are still the main item in our market I can say that there is no way to make a sexy pair of Jeans without taking this direction in combination with a nice touch and color.

    Ever Blue Candiani Selvedge denim Candiani

     

    Follow Denimsandjeans on Facebook  and get the latest in denim trends worldwide – daily !!

  • Interview With Mauro Maria Angelini- MD Martelli Europe

    mauro maria angelini Martelli is one of the most reputed name in washing laundries around the world . For over 50 years Martelli Lavorazioni Tessili, provides new ways to add personality to the fabric and garments, bringing to the world of fashion its vibrant colours and effects, mixing creativity with the style sense of great fashion leaders.
    I spoke to Mauro Maria Angelini – MD Martelli Europe – to learn more about the company and the latest trends in denim washing.

    Please tell me something about Martelli and its operations  in various countries.

    The Martelli Group is present in Italy, Romania, Turkey, Morocco and Tunisia. Romania was the first international Facility.In general we try to follow our manufacturing customers  and most of these have moved to these countries for labor costs reasons. It is much harder for Martelli to move because of the complexity of our plants and start-up costs, however we are going in this direction.

    How do you think is Martelli different from other washing laundries in Europe?

    I think the main difference is the fact that we are fortunate that the owner and founder of Martelli has always invested heavily in systems and technologies. The other difference is that we satisfy all our customers both big and small , for us the customer is sacred.

    How important is denim washing in your total washing operations?

    Denim washing is a major part of our business. Our strength is in garment finishing as dyers which is more technical and chemical orientated, however we are also experts in laundry and denim treatment. Now probably denim is the core business. It is true that today it is no longer enough to be an expert in washing and dyeing, but we must be able to offer our customers solutions ranging from ‘import-export  to supply chain organization, when required.

    We hear you do washing for all major denim brands in Europe. Could you name a few?

    At group level I think almost all popular brands were and still are our customers. This happens because Martelli has over 50 years experience and was one of the pioneering companies in garment finishing. Our customer base includes Diesel, Armani, Levi’s, VF, Replay, D & G and many others, the list is long.

    What are the washes your customers demand the most .

    Complicated washing, resin treatment and complex manual work.

    Vintage denim washing.Has it peaked or do you think it will still grow in popularity?

    Fortunately, a simple rinse is not required anymore, we just specialize in vintage finishing and our customers continuously ask for more

    What are the basic requirements of a denim fabric to be given severe vintage washing effects?

    Resistant fabric, low fault, the yarn should only be indigo dyed and indigo ought to be dyed without the addition of sulfur dyestuff or hydronic.

    I believe you developed some great washes on hemp denim. Can you tell us something about them?

    Thank you, these are washes that I love very much. In fact the Martelli Hemp Project was born on a known debate among experts on your Denim People’s Group on Linkedin. For me hemp is a very interesting material, for example in Italy there was a tradition for this material in the past. Now I see it is less than probable it will completely replace normal cotton which has a market niche , this seems to be correct since it has good features and is probably a step towards environmental sustainability. We wait the response of customers.

    What do you think about the rebound of the acid wash trend? How is it different from that of 80s trend?

    In the 80s Acid Wash was intended primarily for a discoloration with permanganate, after it passed the dichloro (but gave problems on metal accessories, such as rivets) today there is a clear return of washes where the request is for the total discoloration indigo thread. They are very beautiful and evocative, we are working on this with the help of new raw materials (chemicals).

    What do you think about the increase in the  popularity of Organic Denim? Is it really useful for environment in the current form?

    I think we do our best to take into account environmental and the eco-sustainability of products. Organic denim is a trend that I see well because it opens up the debate on product although many industry insiders have doubts, I think the organic denim will drive a series of products with reduced environmental impact. In my humble opinion, we need more consistency by all, such as our plant is certified ISO 14001 (as well as ISO 9001 and OHSAS 18001) we very open to requests from customers on environmental issues, we only ask to be compared not only for the final price, which of course will be a little higher than competitors who do not respect the law or the environment.

    What, according to you, are the most popular washes this summer of 2010?

    Acid Wash, Overdye, Vintage Look.

    Where do you think a washing laundry adds more value to a denim garment – in dry processing or wet processing?

    On reviewing the rigid garment from manufacturing  you see the added value from laundries. Both processes, wet and dry are crucial. It is not easy to discuss seperately because they are complementary, however if I have to give my opinion  then laundry is always necessary and indispensable.

    Conciousness about the environmental impact of denim washing is increasing. Has it started impacting the denim washing processes?

    For the moment there is no change and I think to be more environmentally friendly washing does not automatically mean ugly or unattractive. Furthermore, we as a company are ready to invest again and to meet requests coming in this direction. To me it seems that in general customers are not willing today to pay a little more in return for products with low environmental impact. All this will happen when the mass market will require more of these type products, I think there will be a push on this from top-down and there will almost certainly have an impact in the coming years, in the meantime, we should develop and offer these products to the brands.

    We hear about a lot of new machines,chemical products which help in saving water, energy etc. Do you think these  kind of products make a difference ?

    Of course new technology helps us, also I think we have to consider the suppliers as sources partners and not only press them for cost reduction. In this direction and cooperation I am sure we could find the solution. For me business environment and natural environment move together.

    Any washing advice you would like to give to our readers – many of whom are denim manufacturers ?

    My suggestion is visit us at one of our locations! Thank you very much Sandeep.

    Mauro Maria Angelini has a law and an MBA degree and is the Managing Director of Martelli Europe since 2001.

    Martelli Europe Washing Plant

    denim washing italydenim washing italy

    denim washing italy