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Category: Denim Mills

Siddiqsons Pakistan | Denim Supplier
This article is continuingÂ Â the series of articles for the companies who regularlyÂ participate in Denimsandjeans shows. These are very reputed players in the denim supply chain and leave their footprints on the industry. We will bring the various aspects , strengths, products etc. of the companies through regular articles on such companies.

Siddiqsons Pakistan

About The Group and Mill

The story of Siddiqsons began with venturing into the textile industry and unfolded as Mr. Muhammad Rafi embarked on trading cotton cloth in 1959. The company has expanded into various areas of textiles, becoming the pioneers of denim manufacturing in Pakistan. Along the successful journey, Siddiqsons diversified into other businesses including Tinplate, Construction & Real Estate, Dairies and Energy.

The textiles division of the group is one of the oldest and most established in the country.

According to their team :

â€œ With a vast amount of experience and technical know-how we have come to establish a Denim Dynasty and are recognized by WGSN as one of Asia’s top 5 denim manufacturers. Company has recently installed in slasher dying machine & wider width fabric looms, further company plans to increase its capacity by 50% by the Mid of 2018.The sales turnover of the company is USD 600 Million.Our mission here is, â€œto bring the best clothing experience to consumers of all ages globally through our innovative quality-oriented product offerings.â€

True Indigo Knit Denim FabricÂ is the Unique Sale Proposition according to Siddiqsons and as far as the capacity of production is concerned , the company produces the followings :Â
- 36 Million Meters of Denim Fabric
- 6 million Garments
- 1.5 million Kgs of Indigo Dyed Knits
- 30 million lbs Spinning Capacity
Product Range â€“CurrentÂ Focus

The company focus lies mainly on creating authentic denims by sourcing the finest fibers. As fashion dictates the trends they also incorporate a range of new and innovative products with performance fibers such as
1. T400
2. Dual FX
3. Thermo-cool, etc. and luxury fabrics mixed with Tencel, Modal, Viscose, Supplex.
With trends shifting globally towards sustainability it is equally important to them to ensure that their product is not only fashion forward but also responsibly sourced and produced. They aim to reduce their carbon footprint by developing systems that use less chemicals, energy and water whilst minimizing waste and emissions to promote sustainable business practices in making our fabrics & garments.

AW17/SS18 Products

With six different stories for the season, their Fall/Winter ’17 collection focuses, as the name of the collection implies, on authentic denims with a touch of ethnicity. “Indigenous” by Siddiqsons captures the very essence of denim, while blending in luxury, performance and eco-friendly fibers to create products for niche markets.

Some niche products from the company :

DS-8028A Lycra Beauty

From the story Femme which focuses on soft hand feels and feminine fabrics, this garment is embellished with lace flowers to add a delicate touch.

AZ-6160 Slub Stretch:

AZ-6160 is versatile and can be used in men’s, women’s or kids garments. Here it has been garment dyed and embroidered with an ajrak pattern which is indigenous to Sindh.

D8026D Jetclub:

A cotton, polyester & lycra blend which is soft to touch. From the story, Psychedelic, this piece has embellished turn ups with bright, neon colors that catch the eye.

Market Focus

The company believes that USA, EU, TURKEY, Bangladesh, Sri Lanka, China, Vietnam are their main markets over which they are closely focusing and to tap the potential of these regions.The company is also focusing more and more on sustainability which is the need of the hour now. Their collections,Indigenous, has a story called Sustenance which makes use of alternative fibers such as hemp, crailar & jute cell along with recycled cotton & polyester.

â€œ We have seen immense growth is Denim industry in past decades and we foresee a similar pattern going forward. As denim moving from just a rugged casual wear to everyday office and party wear product.â€

Suggestions For The Industry

Industry needs to now focus more towards Sustainability & start implementing to protect the environment and conserve the nature for future generations.

Siddiqsons at Denimsandjeans Shows !
September 6, 2016
ISKO Collaborates With Different Brands And Retailers ..
In a continuous marketing push, ISKOâ„¢ takes its marketing beyond traditional fabric marketing . It collaborates with a number of well known international brands and retailers for co â€“branding and takes its own brand image to consumer level. Isko is very clear in its marketing push.Â It wantsÂ to have a consumer level awareness for its fabrics and looks for demand pull from the segment adding to the industrial demand.Â Its collaborations with brands get weight from its various patented and high tech fabrics that it develops.

The new formula for future fashion: Diesel style + ISKOâ„¢ technology, for the revolutionary JOGG JEANS & Diesel shoes made by the extraordinary 3D Denim known as ISKO Scratch & Jeanâ„¢.

When distinctive Diesel style was blended with the extraordinary quality of ISKOâ„¢ fabrics, the result was JOGG JEANS, the revolutionary â€˜jeanetically modified denimâ€™ that combines iconic jeans fashion with the comfort typically associated with jogging pants. Labeling on the jeansâ€™ inside pocket conveys the exceptional value offered by the collaboration. Described as: â€˜One small step for Diesel, one giant leap for denim-kindâ€™, the durability and softness that JOGG JEANS provide is guaranteed by ISKO FUTURE FACEâ„¢ patented technology, for a perfect fit all day long.

The collaboration between ISKOâ„¢ and Diesel continues, with the addition of Diesel shoes made by ISKO Scratch & Jeanâ„¢ . This fabric is known as ISKOâ„¢ â€˜s revolutionary 3D denim made by using ISKOâ„¢ â€˜s patented technology, which allows the fabric to take extraordinary effects.

www.diesel.com

Replay Reinvents Athleisure With ISKOâ„¢ â€˜s New Development Blue Skinâ„¢ and created Hyperskin

Wellness is not a trend; itâ€™s the perfect balance between body, soul and the environment: itâ€™s a philosophy and a lifestyle. Replay took this as an inspiration to merge it with its denim DNA and created Hyperskin. The technology behind this product is ISKO BLUE SKIN^TM: entirely based on 360 degree freedom of movement. The construction offers total comfort and freedom by defying gravity with its 4 way holding power. The real second skin experience.

The Jeans come in four different washes: a Raw Grey shade washing which keeps an original raw fabric look, a Blue shade washing achieved with a light bleaching process to obtain an intense mid-blue shade and a super softener for an amazing feel, a Marble and Dark Black.

www.replayjeans.com

Pierre Cardin and ISKO join forces and launch FUTUREFLEX, the future of flexibility.

Well-known brand Pierre Cardin expands its clientele with a premium denim line that boosts maximum functionality. A highly regarded brand its dedication to quality brought the FUTUREFLEX collection to life and was specifically designed for someone who wants to look good and feel comfortable all day.

ISKO POWERFLEXâ„¢, was the perfect fit for this collaboration, itâ€™s the perfect travel mate for anyone who wants 24/7 flexibility and freedom of movement, together with unique style and a perfect fit.

FUTUREFLEX jeans come in three colors:
- Black on black: a saturated and classic black.
- Kanto blue: dedicated to real denim enthusiasts, Kanto blues is a pure, deep but bright indigo shade inspired by the typical Japanese super-saturated indigos, but with a chip off/contrast effect.
- Reef green: A blackened green cast perfect for the vintage Aficionados.
www.pierrecardin.com

AYR Introduces Flex Tech, Powered by ISKOâ„¢ Premium Denim Technology, in Collaboration with modelFIT

With all the flexibility and recovery of a second skin, this premium denim technology powered by ISKOâ„¢ has 4 way holding power, offering complete comfort and freedom. Flex Tech was designed with 80% stretch, making it the ultimate performance jean, defying gravity and complimenting the body with a balance of stretch and recovery that is unprecedented in denim.

In collaboration with ISKOâ„¢ and modelFIT, AYR introduces the scope of movement and beauty of versatility in their Flex Tech denim video. Shot at the modelFIT studio in downtown Manhattan featuring ballerina/muse Suzanne Diaz, the video highlights the versatility of the most future forward fabric on the market.

www.ayr.com

Premium childrenâ€™s line IMPS & ELFS brings in ISKO^TM for the most adorable collaboration yet!

IMPS & ELFS is the first kidâ€™s brand ISKO^TM has collaborated with. The Dutch premium label for the younger generation focuses on Design, Comfort & Quality. The brand is sold over 500 boutiques worldwide and shares a clear vision on â€˜how they want to be a child again and how a child would love to see the world.

Two special denim lines for S/S 2016 are made up of all ISKO patent technologies.

â€˜Fashion in Actionâ€™ allows the kids to play & run with freedom, comfort and most importantly in style, using JEGGINGSâ„¢, ISKO POPâ„¢ and ISKO REFORM XPâ„¢

â€œWe are all artistâ€ is made of ISKOâ„¢ SCRATCHâ€™N JEAN fabric specially crafted for children who love to draw and doodle.Â With a simple scraping technique, kids and parents can make every piece a one of a kind masterpiece.

â€œCollaborating with ISKOâ„¢ has been a great success, bringing our designs to life and giving kids the freedom of movement in a high-quality fabric. Performance is key for kids as jumping, running, and being active is what they doâ€ says Fons Cohen, CEO of IMPS&ELFS.

www.imps-elfs.com/isko

Think comfort and seduction, femininity and contemporary look: that is the BOTTOM UP AMAZING FIT collection, born of the collaboration between LIU JO and ISKOâ„¢. All BOTTOM UP AMAZING FIT collection garments are constructed in ISKO BLUE SKINâ„¢. Itâ€™s a stunning innovation that meets the unique design of LIU JO for an eye-popping collection thatâ€™s totally dedicated to todayâ€™s busy and stylish women.

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Barbour International launched its first denim collection for women using ISKOâ„¢ fabric technology.

Barbour selects ISKOâ„¢ renowned REFORMâ„¢ technology fabrics enhanced with ISKO STAY BLACKâ„¢ and ISKO PJ SOFTâ„¢ to ensure perfect fit and outstanding softness in their new womens collection.

The collection comes in a variety of washes on indigo denim or a sleek black finish with ISKO STAY BLACKâ„¢ technology, special finishing allowing jeans to maintain their saturated black colour and long-lasting biker look.

ISKO PJ SOFTâ„¢Â finishing gives the garments a super soft hand feel inside and out.

Check out the new line

www.barbour.com/blog/elle-biker-blueprint

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JULES introduced a new line dedicated to ultimate freedom of movement

The French brand JULES presented a new collection featuring the ISKO REFORMâ„¢ advanced technologies, to be communicated under the JULES LAB umbrella. This special line, enhanced by ISKOâ„¢ ingredient added value, is leveraging the idea of 24/7 fashion comfort, catering to the urban lifestyle for the contemporary man made possible by smart and practical innovation.

www.jules.com

Bodycon: a revolution in Denim

By encircling traditional cotton yarn with a tight coil of stretch fibers, innovative ISKO REFORMâ„¢ fabric gives Bodycon denim extra stretch power. The greater the pull on the fabric, the more it rebounds, both holding curves in and smoothing them out â€“ making Bodycon jeans the most flattering jeans of their kind. Since its launch, the Bodycon collection has expanded with new fits including the Bodycon 5 Pockets, Bodycon Marrakesh and Bodycon Zipper Skirt.

www.mih-jeans.com/the-bodycon

ISKOâ„¢ announces the collaboration with MCGUIRE Denim

ISKOâ„¢ collaborated with McGuire Denim to create a guerrilla marketing campaign launched via posters in downtown Manhattan and Brooklyn. Inspired by classic 60s and 70s film icons, the campaign featured model Olivia Frischer photographed by New York photographer Darren Keith. McGuireÊ¼s glamorous take on heritage denim was enabled by high performance ISKO REFORMâ„¢ stretch technology .

www.mcguiredenim.com

ISKOâ„¢ & Pull In â€˜Deningâ€™ Collaboration

Pull In, who is the well-known underwear specialist from France launched denim pants four years ago, but wasnâ€™t satisfied with the outcome. However, after conducting some research within the denim sector, Pull In contacted ISKOâ„¢ for theÂ ISKO Future Faceâ„¢ concept. After frequent discussions, ISKOâ„¢& Pull In have launched â€˜Deningâ€™ to support the growing global trend towards â€˜urban leisureâ€™. Pull In has chosen to collaborate with ISKOâ„¢ for the creation of their new collection that puts denim into action. ISKO Future Faceâ„¢ was indeed the ultimate selection for this collaboration.

www.pull-in.com

TOPMAN chose ISKOâ„¢â€™s innovative modern denim to develop its TOPMAN PREMIUM DENIM collection using patented ISKO XMENâ€™Sâ„¢ and ISKO RECALLâ„¢ fabrics.

www.topman.com

Both denim and sparkling jewelry are must-haves, and key icons of style. This common trait is the inspiration of why ISKOâ„¢ has partnered up with Stroilli, to launch theirÂ new â€˜Bling Bling Denimâ€™ collection, which brings together denim and jewels. This collection perfectly expresses the innovative genius of both brands through twelve completely new models, including rings, bracelets and earrings, which combine denim and precious materials. As the global leader in denim innovation, ISKOâ„¢ is the perfect partner for Stroilli, bringing its style, â€˜blueâ€™ creativity and experience to the table along with Stroilliâ€™s designs to generate a highly original collection.

www.stroilioro.com

ISKOâ„¢ announced the co-branding with GERRY WEBER EDITION

Working together, ISKOâ„¢ and GERRY WEBER EDITION have developed a co-branded collection using patented ISKO BLUEJYMâ„¢ fabric to create a true fashion breakthrough. The result is an innovative collection, powered by ISKO BLUEJYMâ„¢, a fabric technology that exudes a sporty attitude. Combining a knit look and feel with denim performance, the collection represents a fabulous fashion fusion of jeans styling and sweatpantsâ€™ comfort, to produce one distinctive personality.

www.gerryweber.com

GaudÃ¬ Jeans puts its trust in ISKOâ„¢â€™s excellence for an exclusive denim collection

Powered by ISKOâ„¢, the GaudÃ¬ collection is truly unique, created with a focus on the minutest details. Garments are made with top quality raw materials, including ISKO FUTURE FACEâ„¢, fabric with the tough look of denim plus exceptional softness that elegantly embraces the bodyÊ¼s curves, without constricting movement. For its FITTING BLUE collection, GaudÃ¬ Jeans chose ISKO REFORMâ„¢ advanced stretch technology for the assurance of perfect fit, superior shape retention and the magic power to make you look a size slimmer.

www.gaudi.it

Get ready to experience the comfort of being fashionable

ISKOâ„¢ and GANG joined forces to put denim into action for two collections rich in sporty attitude: â€˜Sweatie Denimâ€™ for women and â€˜Fitness Denim Cultureâ€™ for men. For its second consecutive season, GANG chose ISKO FUTURE FACEâ„¢ to create jeans with perfect fit and outstanding freedom of movement, both for men and women. This one-of-a-kind patented ISKOâ„¢ denim technology uses an advanced shuttle-woven fabric, which looks like circular knitting and lends jeans an incredibly soft feeling with maximum flexibility for a superior fit.

www.gang-fashion.com

Guess introduced Powerdenim and Powershape using the technology of ISKOâ„¢

Guess features ISKOâ„¢ patented technologies in a new selection of high performance denim.Â The jeans maintain a truly rigid, purist look with distinct twill lines and yarn character, while ensuring ease and versatility for every lifestyle. The authentic spirit of this resistant fabric is combined with one-of-a-kind performance for flexibility and freedom of movement. For women, the ultra-feminine Power Shape range is based on ISKOâ„¢Ê¼s 100% JEGGINGSâ„¢ technology, an incredibly light fabric that adapts perfectly to the bodyÊ¼s curves, embracing the silhouette and creating the wonderful sensation of a second skin. Guess has also developed their new Power Skinny Denim with ISKO Reform XPâ„¢, to provide the brandâ€™s most flattering and effective jeans yet. These jeans are designed to make you look one size smaller, but yet keep itâ€™s comfort.

www.guess.com

ISKOâ„¢ teams up with MAVI for the New POPSTAR Collection

Mavi, innovator in denim design and manufacturing, teams up with Turkeyâ€™s leading denim fabric producer ISKOâ„¢ to launch Mavi POPSTAR, which is an exclusive addition to the Mavi Gold collection for Fall 2015.

www.mavi.com

Blue FF Denim next and â€œEmotionâ€

Following successful collaborations in previous seasons with its Blue Future Face Denim collection, in 2013 leading-edge Japanese brand Moussy developed an outstanding collaboration with ISKOâ„¢ based on the ISKO FUTURE FACEâ„¢ fabric. . For 2014, Moussy again chose ISKOâ„¢, using ISKO REFORM XPâ„¢ to create its engaging Emotion collection.

www.moussy.ne.jp

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James Jeans and ISKOâ„¢ launch the James Twiggy Dancer Jeans collection

ISKOâ„¢ joined James Jeans to create James Twiggy Dancer Jeans, a whole new expression of denim style. With a perfect fit 24 hours a day, they ensure that women wearing them feel comfortable and special all the time. James Twiggy Dancer Jeans use a mix of two cutting-edge technologies: ISKO PJ SOFTâ„¢, powered by 50% Modal fibers for 24/7 comfort and ISKO REFORMâ„¢ forÂ elasticity.

www.jamesjeans.us

â€œNaturallyâ€ jeans: Tom Tailor and ISKOâ„¢ present â€œWe Careâ€

German high-end casual clothing brand Tom Tailor and ISKOâ„¢ have worked closely together to launch the â€˜We Careâ€™ denim collection. Using recycled cotton and the most advanced eco-friendly techniques and treatments, including lasers, the range is produced in ways that ensure significant savings in terms of water and CO2 while creating a stylish, fashionable look.

www.tom-tailor.com

Performance, innovation, personalization: the brand-new partnership between ISKOâ„¢ and 3Ã—1

American brand 3X1 chose ISKOâ„¢ for its womenâ€™s collection to maximize personalized performance. The collections feature ISKO REFORMâ„¢, plus IÌ‡SKOâ„¢â€™s trademarked coatings such as Soft Jeather to incorporate the most innovative finishing techniques. The collaboration between 3X1 and ISKOâ„¢ ensures that every garment embodies the craftsmanship, glamour and optimum fit to best flatter each individual and suit their lifestyle, character and personality.

www.3Ã—1.us

HUDSON and ISKOâ„¢, innovation in our DNA

Premium denim leader HUDSON is collaborating with ISKOâ„¢ to deliver novel new products with uncompromising quality and value in their DNA. HUDSONâ€™s REFORM collection is powered by patented ISKO REFORMâ„¢ technology to create superior 360-degree stretch coupled with maximum retention and recovery. It follows an earlier collaboration when ISKO FUTURE FACEâ„¢ fabric brought innovative knitted denim technology to market offering HUDSON Jeans outstanding freedom of movement.

www.hudsonjeans.com

Sustainable fashion process that underlines Nudie Jeans Post Recycled Dry collection.

With ISKOâ„¢ RECYCLED, old worn-out Nudie Jeans are cut into pieces, then milled down to a cotton-like pulp, which in turn becomes a new yarn and used for new fabrics.Â The advanced method for recovering and re-using denim fabrics enables the creation of a product that enjoys a â€œnew lifeâ€ .

www.nudiejeans.com

Let exceptionality become a habitâ€¦ HABITUAL and ISKOâ„¢, together for a brand new collaboration in style

Los Angeles-based brand HABITUAL used advanced ISKOâ„¢ patented technology to introduce a new collection reflecting a modern classic mood. As it says on the garment hangtag: â€œWe use ISKO POPâ„¢ to deliver unparalleled silk-like softness that you will experience wear after wearâ€¦â€ .

www.habitual.com

Looking cool, feeling smooth, a style of ISKOâ„¢ and Jeckerson!

Looking cool, feeling smooth, Jeckerson collaborated with ISKOâ„¢ to create an exclusive collection for the modern metropolitan man. Jeckerson chose ISKO FUTURE FACEâ„¢, a woven fabric with the softness of a knit to create extraordinary garments that are strong and supple, smart and casual. It also used ISKO technologies for its original Cult collection to express a cosmopolitan yet comfortable style.

ISKOâ„¢â€™s recent collaboration with Jecerkson was made with ISKOâ„¢â€™s Creative Roomâ„¢, who developed the new collection of jJEANS by Jeckerson. jJEANS is a sub-brand of Jeckerson dedicated to a younger target market, and the whole collection was made by a mixture ofÂ ISKOâ„¢â€™s fabrics; including ISKO X-Menâ€™sâ„¢, ISKO Comfortâ„¢, ISKO Bluejymâ„¢ and ISKO Reform XPâ„¢.

www.jeckerson.com

Elegant functionality and sophisticated comfort

C.P. Company chose ISKO FUTURE FACEâ„¢ fabric to create elegant functionality and sophisticated comfort for a new collection of jackets with a natural feel and cotton touch. ISKOâ„¢ innovation allowed C.P. Company to capture all of the comfort, lightness and softness of a knit but with superior shape retention for a perfect fit and complete 360-degree freedom of movement.

www.cpcompany.co.uk

Welcome to a super flex era

With collections designed in Oslo, Bik Bok aims to be the first choice among fashion-conscious girls who follow all the twists and turns of the fashion world. Collections are continually updated with new and inspiring clothes every week. Powered by ISKOâ„¢ fabric technologies, Bik Bokâ€™s super flex jeans couple super high elasticity with a very comfortable fit that perfectly adapts to the bodyâ€™s form.

www.bikbok.com

Spotlights on ISKOâ„¢ and Esprit, to drive fashion forward with the collection 24 Hours 2.0

Esprit partnered with ISKOâ„¢ to produce a collection of denim garments for any occasion. This further comfort evolution is perfect for any event and activity, allowing for 360-degree movement with ISKO FUTURE FACEâ„¢ technology. The exceptional patented shuttle-woven fabric has a look like circular knitting, yet is denim with surprisingly soft features and fit.

www.esprit.co.uk

Once upon a futureâ„¢, tomorrow is now

Denim brand Haikure combines contemporary Italian design with high-performance eco-friendly materials and processes. With high stretch and shape recovery, ISKO RECALLâ„¢ fabric ensures that Haikure jeans maintain a flattering fit. The ISKOâ„¢ fabric is made using organic fibers and is part of the Once Upon a Future partnership between Haikure and ISKOâ„¢ that aims to promote sustainability within the denim supply chain.

www.haikure.com
April 11, 2016
Rajby Denim | Interview With Daniyal Saleem

Pakistan is one of the most important country for denim production. Supported by the availability of enough cotton right for denim , the country has great strength in denim fabric production. After the receipt of GSP from EU last year , the industry got a further fillip and is adding capacities to cater to additional market it can garner. Many of the denim mills are vertically integrated from spinning to finishing of denim and some of them go a step further with apparel production. RajbyÂ is one such company which is completely vertical with over 18 million garments p.a (mainly jeans) being produced and supported by in house production of denim fabrics.

We had a chat with Mr Daniyal Saleem â€“Â Director at Rajby denim -Â to take a peek into the functioning of this fully integrated denim unit and also to understand more about Pakistan industryÂ in the denim context.

1. Please tell us something about Rajby and its history.

Rajby Established in 1973 and is a vertically integrated garments manufacturing organization engaged in developing , manufacturing and marketing end-to-end apparel solutions for global fashion Brands. Specializing in denim jeans, Rajby produces 1.5 million Garments & 1.6 million yards of denim per month, giving it a very distinct tactical edge in reinforcing its core strength and to meet the expectations and needs of its customers across the globe.

Time has been witness to our commitment for progress and excellence. Innovation, perseverance and our determined attention to customer needs, continue to be the pillars of our success. Since our beginning in 1973, it has always been our aim to be one of Pakistanâ€™s leading apparel providers.

At Rajby, we have always felt the pulse of the global market; welcoming change and reinventing ourselves to address the challenges presented by this dynamic and ever demanding industry. Rajbyâ€™s expertise is end-to-end; we apply exacting standards of innovation, design and services which ineradicably seal our presence in the global apparel trade.

Finally, the companyâ€™s most recent and aggressive ventures in the branded apparel. Infrastructure and sustainability have consolidated our presence throughout the apparel value chain, and laid the foundation for a quantum leap forward to achieving our goal of being one the premium resources of denim apparel and fabric, in the world of fashion.

2. What are the main product strengths of your company? What kind of customer base do you cater to?

Our main strength is bottoms, in which we cater from high fashion to basics. The impressive growth of RAJBY has been a result of having state of the art plant and exclusive innovations in equipment and products, Our R&D and technical teams are working round the clock on new developments to meet the international market requirement .We are working with well- known Brands, of Europe, UK, Canada and USA.

3. Being a vertically integrated manufacturer â€“ from yarn to garments – does it help you add value for your customers?

Yes it helps to add value; we can produce any fabric which our customer needs. We are very fast in production. We present our collection in every season, our R&D play a vital role in presenting new product to the customers.

4. We hear of some interesting products from Rajby for S/S16. Can you throw some light on it?

Well, we have developed some new qualities for S/S 16 like including Selvedge denims, Combed Denims andÂ Jacquards and high fashion denims using Â Tencel , ModalÂ®, Dual FX, T400Â . TheÂ Brilliant colors, super-soft feels, power stretches,specialized coatings and finishes make the collection stand apart. For S/S16 it is worth watching out for our new eye catching colors which incorporate new indigo types including green cast, electric blues, cobalt blue etc.
We have a special focus on sustainability. Besides the endeavour to reuse waste water after treatment and usage of ozone machines in our plants , we use low temperature enzymes and resins and help us in reducing consumption of bleach, potassium, utlities and water. We aim to play ourÂ role in the creation of â€œGreen Planetâ€

At the same time we focus onÂ the apparel being extremely easy-care, crease-resistant and sustainable apparel.In our S/S 16 collection we mainly focused on Sustainability and we made some. We have water treatment plant as well there we purify the water before drain & reuse. In Laundry, we are using Ozone Machine, low temperature Enzyme & Resin. Due to Ozone, Special Enzyme & Resin, we reduce usage of Bleach, Potassium, Utilities and Water. Rajby is trying to be a part of â€œGreen Planetâ€.

5. Europe was undergoing some difficult times and seems to be still grappling with it. But with Pakistan getting GSP benefits, Pakistan manufacturers are getting an advantage. Do you think it makes EU much more imp for Rajby?

The main focus of Pakistanâ€™s denim and garments manufacturersÂ is the EU market. After the grant ofÂ duty free status to Pakistan we are very happyÂ with the response and look forward to having moreÂ exciting ventures. Overall this will also improve the sustainability of our manufacturing sector and will create additional business.

The difficult times in EuropeÂ affect our market, but this happens every 4/5 years .This time it is EU market and it happened similarly withÂ USA and Turkish markets few years ago. In such times we focus on innovating more and try to create better value for our customers by offering them a slew of new products which carry more value in terms of price and quality. Our customers appreciate this and that is why we have long term relationships and partnerships with them.

6. How do you see the growth of Pakistan denim industry in the coming years?

There are number of advantages, we have our own cotton and cotton yarn which is best in the world for denim production, We have invested heavily in Latest Equipment and Technology, Product Development, Innovation, Marketing, Sustainability, Compliance, Health & Safety etc. This is probably the best way which will keep the industry more strong in coming years.

7. Do you see Pakistan becoming even more important player in the world denim industry considering China is slowly reducing their capacities?

As you know Chinese capacities are huge and designed on basics but if you compareÂ we at Pakistan are designed on high end products. There are many countries in the world producing denim without having raw materials. With fast fashion becoming more important , they have no chance to produce high value product in short time. We as Pakistani producers have the entire set ofÂ raw material and skills to produce whatever companies in countries like Italy, Spain , Turkey etc are producing and even more. We are very competitive and can give better value to customers.

8. Lastly, how do you think Rajby would like to add value for its customers?

We are fortunate to have a leadership that defies the conventional confines of the boardroom and is actively involved in the day to day functions of the company to ensure that it remains customer and market oriented. The blueprint of our successful manufacturer-customer relationship lies in being fair, being real and urging others to do the same. This moral fiber woven into our culture supports our courage to take bold decisions on the fringe, making ingenuity matter â€“ always. This is our contagious attitude in a nut shell and this is exactly what helps us add value in our own unique way.

To give additional service to our customers, Rajby has created a centralized Research & Development Department which is called â€œDenim Studio by Rajbyâ€.There is cut to finish facility (Pattern Makin, Cutting, Stitching, Washing & Finishing). Rajby R&D Team studies the international trends and makes his own mood board according to Season/Fashion that our customers are targeting . Then the team starts working on the new collection & presents it to our valuable customers. We offer a complete collection to our customers , even includingÂ Paper & Metal accessories. This helps them a lot as it reduces their effort and helps them to take quick decisions on their collections. I think this integrates us better with our customers, helps them a lot and of course gets more business for us. We try to create a WIN WIN situation for all our stakeholders ..

Contact Rajby Denim for information on their company / products by CLICKING HERE

April 14, 2015
Calik Denim AW 14/15 Collection

Calik is a rapidly growing denim company from Turkey . With a capacity of 36 million meters and both rope dyeing and slasher facilities, the company is focusing on high end market.Â During the recent mill week at Turkey, the company launched its Fall / Winter 14-15 Collection. This event was attended by Adriano Goldschmied â€“ the legendary denim veteran.

Calikâ€™sÂ collection which is titled â€“ Hide and Seek â€“ and it focuses on new constructions, softer handles and blends of fibers that result in premium denims. The company also claims to have novel products with special finishes and sophisticated fabrics for indigo shirting.

Some key highlights of this collection are :

1. Spectrum: a colored denim concept with emphasis on grey, black and green indigo in 3/1 twills and Batavia

2. Raw as itself: RTD denims to complement the colored denim story in superstretch and rigid both with slubby character and more flat looks.

3. Superego: an innovative indigo shirting story with a whole variety of weaves such as pied de poule, checks, dobby as well as twills.

4. Fix-Fit: the superstretch story for womenswear, stable recovery and growth, soft handles and sateen for a smooth surface and 3/1 twills for a genuine denim look in high elasticity denims.

5. Made: exclusive denims for tailored looks in special finishes for a smoother, shinier surface and soft handle, complemented by viscose and tencel blends with cotton for luxurious denims.

Soft as Heaven: the warmth and softness of wool give an edge to these denims for the cold winter days in playful constructions of BT, double face, herringbone in blends of cotton and wool. Classic winter colors of grey, brown, black and indigo add a strong touch to any winter closet.

Here are some visuals of the products launched.

April 14, 2013
New Denim Concepts From Soorty

Soorty Denim from Pakistan brings out two new denim concepts for SSâ€™14Â – â€œAliveâ€ and â€œDenim Artâ€ .

Alive Denim

â€œAliveâ€ concept is another project of Soortyâ€™s R& D.
The fabric feels the human energy and changes color according to it. At room temperature it will have a different color but outdoor it will have a different color. Therefore, one canÂ enjoy different looks in one garment. When one touches it, it will take energy Alive , of oneâ€™s body, and its molecules will react and change color. Another scenario is that when one wears the garment, it will have different colors at different places on Collection Alive Green your garment. It willÂ actually be â€œALIVEâ€ denim .

Denim Art

Soorty development describes the â€œDenim Artâ€ collection

“If Van Gogh or Picasso choose to wear denim , we are pretty sure it would be Soortyâ€™s â€œ Denim Artâ€ collection. This collection is a tribute to these great artists . The fabrics are inspired from their color palettes and softness is just like their paint brushâ€.

The collection is made up of denim in which warp is made up of tencel and is dyed in different colors including fluorescent.

For more details on these concepts , contact Soorty.com .

December 27, 2012
Arvind Mills Plans A Denim Plant At Bangladesh
Arvind , the largest denim company in India with a capacity of about 110 million mtrs , is planning to set up a manufacturing plant in Bangladesh in a 80:20 joint venture with Nitol Group of Bangladesh . The planned investment is about $69 million over a period of three years. In the first phase, a plant of 10 million mtrs would be set up with an investment of about $25 million and then it will be scaled up in the coming years.

Why Arvind Wants To Put Up A Plant In Bangladesh ?

There are just too many reasons to justify this move by Arvind. In fact , there could not be a better place for Arvind to go for to set up a new plant for denim.
- It is a Huge Market and consumes almost around 300 million mtrs of denim p.a out which about 100 million mtrs is imported . We have seen a number of new denim plants been set up in Bangladesh in the last few years and this has taken the domestic production capacity up to 200 million mtrs.
- Bangladesh enjoys the GSP benefit to the EU ie the garment exports from Bangladesh to EU are duty free . This provides a huge benefit to the local industry in Bangladesh â€“ a benefit Arvind aims to tap.
- Bangladesh was the top export performer in the EU market in 2009 with a 6% growth whereas most of other countries suffered a fall in exports to EU to global recession. Bangladesh exported a total of Euro 5.9 billion worth of goods (over 90% were garments) to EU.
- Bangladesh exported a total of about 89.6 million pieces of jeans to EU in 2009 against only 8.1 million pieces from India .
There are significant cost advantages in Bangladesh as compared to India. These relate to labour costs, power costs and cost savings due to efficiencies of scale. Eg, the power cost in the Comilla Export Processing zone ,where Arvind will set up its plant , is about Taka 4.18 /kwh which translates to about Rupess 2.69 (about 6 cents) . Compare this with the cost of power that Arvind is currently incurringâ€“ Rs 3.8/kwh at Naroda plant and Rs 4.7/kwh at its Santej plant (about 8.5 to 10.5 cents/kwh). There will thus be a saving of about 30% in power costs alone. The labour, overheads and freight costs would be some of the other categories where Arvind would save substantial costs.

The lower costs in Bangladesh are one of the reasons why the average price of export of Denim Apparel from Bangladesh was Euro 4.17 in 2009 as compared to Euro 9.46 from India . The difference is Huge ! . In all likelihood, Arvind will go for a forward integration for export of garments from Bangladesh and aim to utilize all its fabric for own orders. This will mulitiply the gains accruing to it .

All the above mentioned factors and more have contributed to Bangladesh becoming a favourite destination for denim garment exporters and encouraging the denim major Arvind to set up base there .
September 30, 2010
Artistic Fabric Mills – An Innovative Denim Company From Pakistan

Pakistan had always had a strong textile industry due to historical reasons and an abundance of cotton fibre grown in the country . However, the denim component has been developing the fastest in the last decade â€“ with Pakistan touching almost 350 million mtrs of denim fabric production p.a. There are many players in the denim industry of Pakistan , but some of them like Artistic Fabric Mills/ Artistic Garment Industries stand out due to their innovative approach . We thought it might be a good idea to speak to the owners of the group – Mr. Javed Ahmed and Mr. Iqbal Ahmed- to know more about their companies and about Pakistan Denim Industry in general.

Tell us briefly about the history of the company.

Artistic has been a pioneer in the textile industry of Pakistan. It all started in 1949 with an enterprising man and his dream to own mills one day.

In the last 60 years, with this vision the company expanded from a small retail shop to establishing many garment factories. The Artistic group has come a long way since its initiation. The 1990â€™s saw the first venture into the denim field. Vertical growth took new meaning and denim-weaving plants were set up. Artistic Fabric Mills (AFM) and Artistic Garment Industries (AGI) have recently expanded to become a fully vertical set up and are together one of the leading manufacturers of high fashion denim fabrics and garments in the region, offering high end customers innovative products, premium quality and efficient service.

Presently, we have doubled our Fabric capacity with the help of our new Denim Mill -AFM 2, which has a 36 Rope Indigo Dyeing Technology. We will be looking to produce 40 million meters of Premium Denim Fabric annually in addition to 12 million Garments from our garment set-up, which includes an in-house State-of-The-Art laundry.

Why did Artistic Garments choose denim as an area of growth ?

I guess you could say Denim is in our blood !

There are actually several factors that influenced us. For example raw materials; Pakistan is the fourth largest cotton producer in the world with an annual production of 14 million bales. This makes Textiles one of the most important industries in the country. We could have chosen other segments within this industry such as twills, home textiles etc. but we have always been very passionate about Denim. It is a fascinating product- always changing and evolving yet staying true to its core.

Every season we see something new and innovative in this field and that really excites us. The glamour associated with denim is quite attractive as well. You constantly see it featured in movies, endorsed by celebrities, on the runway and now itâ€™s making its way into Couture. Also, the various denim tradeshows provide an opportunity to network with denim lovers from around the world, teaching you a lot about the industry and its infinite possibilities.

How do you think Artistic Fabric Mills is different from other denim mills in Pakistan?

Firstly, we are one of the oldest Denim mills in the country. However, the oldest doesnâ€™t always mean the best. Being the best is about Innovation, dedication, investment and a true passion for denim â€“ all of which are qualities we pride ourselves upon.

We like to think of ourselves as leaders in the Pakistan market rather than followers. The reason for this being that investing in the best technology and human resources is one of our fundamental beliefs. With a vision to serve the buyers better, we move forward with an experienced team of people and a strong orientation to latest technical know-how.

Artistic Fabric Mills continuously strive to be the best by investing in superior R&D.

We use only the finest quality dyes and liquid indigo. Our weaving department is equipped with the latest Projectile and Rapier looms. We have modern finishing and mercerizing set ups, with an added bonus of Stenter technology, through which we create premium finishes and coatings.

AFM also has foreign fabric/yarn designers and technologists on board, who have a plethora of experience in this field. They have a good pulse on the future denim market trends and accordingly develop a collection with new colors and warps every season. In addition to this, we have an office in Los Angeles, California to keep up with the latest Denim Trends originating from the West Coast (the home of Premium Denim Jeans in the US). On the European side, our organization has a showroom in Stockholm, Sweden with a denim guru there to develop a broader and more versatile range of fashion concepts.

There is a famous quote: â€œEven if you are on the right track, you will get run over if you keep standing thereâ€. Therefore, we are always trying to innovate and improve ourselves. Our team has set high production quality standards and works hard to sustain them.

All in all itâ€™s our integral values that make us different. We have a loyal and sincere approach to our product and the customer. With us its about multiplying value, we believe in giving more value to our customers in return for their business.

What are your other denim fabric styles, which are your best sellers ?

We at Artistic Fabrics and Garments have a great relationship with Invista and our vintage stretch collection using their LYCRAÂ® fiber always gets a great response from buyers.

As far as our recent best sellers are concerned- For Womens The new Super stretch with soft hand feel and Jeggings have been quite popular recently.

For Menâ€™s Rigid, 100% cotton based subtle cross hatch constructions, heavier weights with Left Hand Twills and softer feels is one of our best selling category. Most popular are the black bottoming, pure indigo and green indigo shades. The coated and over dyed denim range is always a top favorite for designers.

Coated denim seems to be getting popular. Do you also feel so ?

Definitely. We have been very innovative in exploring different coating technologies and chemicals.

Coating is the next big thing because of the high and lows one can achieve and the multiple washes that are possible. It adds a whole new dimension to the normal denim fabric and what wash experts can do with it. We see the trend growing with raw coated finishes and vintage looks.

Artistic Fabric Mills will be launching the New collection of our coated fabrics at the Hong Kong edition of the Kingpins show in November.

You also have a large garment division. Is denim the main product there?

Actually, Denim is the only product at Artistic Garment Industries. 100 % of the garments are stitched using Denim fabrics. Primarily, we manufacture denim jeans and cater to all types of bottoms: Straight leg, boot cut, skinny etc. Apart from jeans, we also produce denim jackets.

The output capacity is about 1,000,000 garments per month, which covers many different age groups from Toddlers to Adults. The production at AGI has been enhanced by our state of the art laundry facility, which was established in early 2007. This modern plant is equipped with the latest Italian washing machines and can be compared with any of the worldâ€™s top laundries.

Which are your main markets? Would you like to share names of some of your main buyers with us?

Roughly half of our exports go to the US market. The other half goes to the European market. Many of the Middle to Upper Tier Fashion Brands are our main buyers.

What new trends do you observe emerging in the denim jeans silhouettes?

Menâ€™s silhouettes have remained fairly constant over the past couple of seasons. Weâ€™re used to seeing the usual straight leg or boot cut styles. Comfort Stretch seems to be getting more popular for men.

On the other hand, the womenâ€™s collection has been tailored by major changes in fashion trends. While the boyfriend and skinny fits remain popular, leggings/jeggings are taking the markets by storm. We think the tapered/skinny boy friend along with skinny cargoes will be big soon. However, the womenâ€™s market changes more quickly so in the near future, the market will want something new.

Pakistan denim industry is getting bigger. Can you tell us something about its size, growth etc ?

It is getting bigger indeed. This means more competition for us. However, we enjoy the challenge.

Presently there are about 15-20 denim mills in Pakistan, and about 35-40 companies involved in denim fabric or denim garment production.

The Monthly Production is about 30 million meters of finished Denim Fabric.

Direct Employment of 18,000 People in industry. A major part is employment on contractual basis.

The Textile sector contributes to a 60% share in the exports of the country.

Presently in Pakistan, Denim Production is on top in Textile Sector due to Export & Garments Industry. Export of denim has shown a 27% increase per annum in the Dollar value since 2005.

Denim is now one of the key apparel sectors and the driving force behind the apparel exports of the country. Total apparel exports from Pakistan were approx US$ 1.23 Billion in 2008-09. This sector still has potential for further growth.

(Statistics taken from the Pakistan Textile Journal).

How does Pakistan compete with countries like Bangladesh and China for denim exports?

As compared to Bangladesh, we have an advantage of having an abundance of cotton and greater experience in this field. Bangladesh is catching up fast and with their advantage of cheaper labor we often compete fiercely with them on price. Pakistan has an edge due to the availability of the Basic Raw Material though and having the Yarn locally produced. The AGI/ AFM nexus has the added benefit of a Strong Spinning Mill being part of our vertical set up. Pakistan has also benefited from a more favorable exchange rate for export in recent times.

China has historically been a strong competitor but lately we feel we have come to par with them as the number of local trained Professionals and Technicians for the Denim field increases in Pakistan. We strive to continuously improve and enhance ourselves to rise above the competition from this region.

The recent floods in Pakistan have caused a lot of devastation. Do you think the floods will affect the denim industry or the textile industry as a whole ?

The recent floods really have been quite catastrophic. However, fortunately for the Textile Industry the flood waters did not affect any of the major urban cities. The main impact has been through the damaged cotton crop. There is some speculation that around 2-3 million bales might have been affected.

Luckily in some areas that have not been hit by the floods, the rain has actually benefited cotton and this year Pakistan was expecting a bumper crop as some farmers had opted for cotton instead of rice and sugarcane so despite the damage, the total crop might equal last years amount. Furthermore, Pakistan will gain from the fact that next-door neighbor India has lifted the restriction on Cotton Exports and therefore, will import a fairly large quantity from across the border. So overall the rates should be at par with New York Cotton Exchange. We feel the Pakistani Textile Industry is quite resilient and will not be so severely impacted by the floods.

How is Pakistan denim industry dealing with the environmental issues like waste water disposal etc ?

One of AFM/AGIâ€™s main goals aside from quality service and on time delivery to its customers is to be environmentally friendly and adhere to social compliances. Therefore over 4000 employees at AGI are enjoying all the social benefits, as we are compliant approved by all our customers. In the past we have been approved by ISO and we established a state of the art Waste Water treatment Plant (WWTP) in 2007 with the help of an Italian company ,

What is your forecast for the demand growth in the next 2 years ?

We predict that the next 2 years are going to be challenging but rewarding at the same time. Denim is a lifestyle and that culture will never cease so we hope it will grow bigger and better.

There is usually a lot of movement in denim and currently we see a definite shift towards the Pakistani market. With our new mill coming up we are definitely looking forward to the near future as we constantly endeavor to upgrade ourselves with revolutionary ideas and adapt to the fast changes in trend.

September 2, 2010
A Chat With Jeannie Cumiskey of Tavex Denim

With a history of more than 150 years , Tavex is a name to reckon in the global textile industry. Starting in 1846 as â€œâ€˜FÃ¡brica de Hilados, Tejidos y Estampados de Bergaraâ€ , the mill produced Indian and other cotton fabric using the indigo dye right from the beginning. It took the strategic decision to invest in denim manufacturing in 1970 and brought the first Rope Dyeing machine to Spain. Thereafter , it has been a story of continuous growth and expansion crossing various milestones on the way. A few years back , Tavex and Santiesta (Brazil) merged and created a large textile conglomerate.

On the recent visit to Â New York , I met Tavex team who participated in the show . It was a good oppurtunity to know more about the company and I chatted with Jeannie who looks after the marketing and product development for the North American marketÂ . SheÂ very kindly updated me withÂ various informations. Here are some excerpts from the chat :

Hi Jeannie, Tavex and Santiesta have merged. How is the group operating now ?

The mergerÂ happened almost 4 years ago . Tavex and Santiesta came together and created the NEW Tavex Corporation . We are doing upwards of 150 million mtrs of denim and we all work under the Tavex umbrella for denim . We manufacture both flats and denim. Denim is made in Morocco, Brazil , Chile , Argentina and Mexico .

Flats and work wear fabrics are produced in Morocco and Brazil. TAVEX purchased 2 factories in Mexico a couple of years back WITH THE INTENT OF doing DENIM product at the same level as we do in Europe but closer to the American market. These factories are the primary responsibility for the North American Sales team although we also represent our highly influential European collection here in the US, as well.

Under Santiesta name , is denim not produced any more ?

Denim isÂ all Tavex now . A Lot of people still reference Santista,Â in South America , because it has alwaysÂ been a big name in denim and itÂ is still very much a part ofÂ our workwear / uniformÂ business in Brazil..

SoÂ probably you are the second biggest in the world now for denim production ?

We are the largest in the Americas and Europe , but not completely sure how we stack up to some Chinese mills. So I am guessing that we are 2nd .

How have the last couple of years been for Tavexâ€™s growth ?

The last 3 years for Tavex have been all about restructuring to meet the needs of each region . In Europe and the US , in particular , we made many many changes â€“ buying plants , moving or replacing equipment , hiring new teams etc . But , today , we have overcome all the start up and restructuring issues and have emerged a much stronger force . We have always had a strong financial position . But , today , the company worldwide is much stronger in product innovation , quality and service . We are expectingÂ great results for 2010.

What are the latest trends in the denim fabrics thatÂ you are noticing?

Stretch and more stretch, always with a soft touch , continues to be the biggest volume trend. In Mexico, we have put a LOT of emphasis on growing our stretch business â€“ both comfort and stretchy stretch. We have a great deal of internal yarn capability that allows us to offer a wide range of fabric characteristics that emulate our premium , European stretches , but manufactured much closer to the market. We have a very nice menswear business . In better fashion basics that we are continuing to expand with new shades, finishes and yarn aspects as we see the menswear market continuing to demand better , more interesting fabrics as well. One of our largest programmes is actually a stretch programme for the menâ€™s market . We see this segment growing as well.

Any other products of Tavex that you would like to tell us about ?

We have a few really unique developments like eco friendly , fair trade products and Wellness textiles. We have a finish called Amazon Tex which comes from a nut which is harvested in the Amazon that supports the indigenous people of the rain forest . We are also embarking globally on Therapeutic or Wellness textiles . Our first development in our â€˜Denim Therapy â€˜ Group is called â€˜ Energizingâ€™ . It is regular denim improved with a bio â€“ ceramic complex application. This application pulls the far infra red rays of the stun, stimulating the molecules in the body , which in turn improves ciruclation and gives you a better sense of well being . It also improves your equilibrium giving you better balance .We have had a lot of fun proving this improved balance with our customers. It really works and the BENEFITÂ is IMMEDIATE . The application has been used in lot of high tech fabrics like skiwear and medical apparel . This is the first time it has been APPLIED TO FABRIC FOR EVERYDAY CLOTHING.Â It is not a cheap process but there is a growing market out there – Clothing for the elderly , skate / surf / performance market etc . We think this is a very exciting category and will continue to introduce new and and different therapeutic concepts into this segment.

Which dyeing technology do you use ?

We have Rope and Slasher in all locations .

And here are some pictures from their Summer 2011 collection

Tavex Global Tribes :
South America with Africa, India with aborigines.Multicultural humanity: respect for different cultures and traditions.

Tavex Backwood :

The combination of rock and roll with hillbilly, in the 1950s and 1960s.
Young escape to rock and roll icons.

Tavex Decelerate :
Northern coast of Europe, sandy beaches and landscapes swept by the wind, MILAN, L.A.

And since Jeannie wonâ€™t allow me to put up her picture , I could only put one ofÂ Steve Naturale from NY Sales 🙂

Contact Tavex â€“ Email here

July 29, 2010
Mount Vernon Mills , USA – An Interview
Mount Vernon Mills(MVM) is one of the oldest mills in the USA with its roots in mid-nineteenth century. MVM also makes some great denim fabrics in USA awhere most of the denim mills have either shut down or have shifted operations. We thought it might be a good idea to know what makes MVM tick and interviewed Mr Dale McCollum â€“ Vice-President(Merchandising-Denim).

Q.Tell us a little about Mount Vernon Mills (MVM) and its history

Mount Vernon Mills, Inc. ("MVM") is a diversified and integrated manufacturer of textile and chemical products. Beginning with flour mills converted to cloth production in the 1830s in the Baltimore, Maryland area, MVM became an important producer of cotton duck and canvas fabric by the late 19th century. The company’s focus shifted south in the 20th century as it expanded into polyester/cotton blends in addition to cotton fabric. As the last mills in Maryland were closed, production increased at plants in North Carolina, South Carolina, Georgia and Alabama.

MVM became part of the R.B. Pamplin Corporation family in 1982. This gave MVM much more opportunity to grow, both internally and by acquisition. The 1985 purchase of Riegel Textile Corporation quadrupled MVM’s revenues, and made MVM a key producer of finished apparel fabric (especially denim and piece dyed twills), consumer products and home furnishings. Pocketing, findings and related product manufacturing was added in the 1990s, firmly establishing MVM as a leading U.S. supplier to the apparel industry. MVM also retains important market share in other textile markets, such as woven paint roller fabric, table linens, and transportation of fabrics. MVM now operates plants in six states in the Southeastern U.S.

Largely because of its need for textile chemicals, MVM has also moved into the chemical blending and processing business. This includes dry chemicals like size, and wet chemicals such as softeners and lubricating aids. These operations are also allowing MVM to enter non-textile markets like adhesives and personal care

Q.Denim is one of the main products of MVM . What other products do you manufacture and what are their individual capacities?

Apparel Fabrics– denim capacity 1,500,000 yards weekly(about 78 million yards annually); piece dyed fabrics 2,000,000 yards weekly (including flame retardant fabrics) for career apparel, military uniforms, sportswear and work wear

Brentex– pocketing; waistbands and interlinings, greige apparel fabrics; industrial fabrics

Consumer Products– table linens; sheets and towels for hospitality market; infant bedding

LaFrance– woven paint roller fabric; fabrics for cars, trucks, buses and other vehicles; industrial fabrics

Chemicals– speciality chemicals (wet and dry) for textile, personal care, paper and other industries

Q.MVM makes some great denims. Can you tell us something about your denim product line?

Mount Vernon Mills offers a complete product line of quality denim fabrics. From heavy weight denims yielding maximum performance for industrial use – to the lighter weight premium stretch fabrics for a night on the town, we can provide it all. We feature new shades and constructions each season to maintain trend alignment. We offer a variety of pure indigo shades, indigo/sulfur combinations, as well as deep black and a host of other yarn dye colors. Variety does not stop with shade. Mount Vernon Mills also offers a wide range of fabric finishes as well. Flame resistance, custom tints, over dyes, and resin treatments are just some of the options available. We have the capability to source all of your Denim needs.

Q.How does MVM stand out (or is different) from other denim mills in North and South America?

A couple of things that stand out in regards to MVM are:
- We are privately owned, so we do not have to carry the debt burden that many of the other mills have to cover.
- MVM is also very diversified into other product categories as detailed above.
- We have our piece dye plant at the same location as our denim facility, 3.5 million yards of capacity in the little town of Trion, GA. This piece dye plant gives the flexibility of specialty finishes on denims as well as the ability to run non-denims in our weaving facility if the market demand moves us in that direction.
Q.As a denim mill solely producing in USA , how do you find the competition from other lower cost countries? How do you cope up with the same?

The competition is really tough, especially form the Asian denim producers. Mount Vernon is able to compete by providing top notch service and quality, on time delivery, quick turnaround for chase business and a constant infusion of innovative new product lines.

Q.Are there any plans for expansion in US or overseas?

At this time we do not have any expansion plans on the table; however, we are constantly reviewing the possibility of acquisitions outside of the US.

Q.Premium denims are the in thing for the last couple of years. How has the growth of premium denims affected the denim mills in US?

I feel that the growth of the premium denims has forced the US mills to re-examine the way they develop new products with this market in mind. While the premium market is still a small portion of the overall denim market it is a very important one. Many of the premium looks have filtered down to the middle tier markets and have given the US mills new opportunities to upgrade their product offerings. At Mount Vernon Mills we keep an eye on the premium market and introduce some of the characteristics of those products into our more affordable product lines.

Mr Dale McCullum is the Vice-President (Merchandising-Denim) at MVM and one of the key persons at the company. He can be contacted at this email address .
April 5, 2010
Denim Mills in USA – Struggling and Shutting Down. A review

The fascinating world of Denim is briefly highlited on a quick Mill Tour.
Fierce Middle East and Orient lower price on fabric and apparel manufacturing has forced some America Mills to shutdown.
When you go into the Mills facility the characteristic good smell of cotton dominates.
All Mills listed use Rope Dye process, will describe Open Yarn Dye process in some Puebla Mexico Mills.
Wich one is better, well : Cone and all below will tell you Rope Dyeing is the Best, but others will say Open Yarn Dye its better, really both are good and by the fabric looks its impossible to tell wich Dye process was used.
1.-Swiftgaley Yarn facility at Columbus Georgia represented the bloom of the Denim Mills in North America in the past Century, located in an old Downtown building, it was amazing how yarn was manufactured in different floor levels of the Old building, then truck carried to a Modern finish Plant nearby Downtown Columbus. Mill was shut a couple of years ago.
2.-White Oak , Conedenim s flagship Mill in Greensboro N.C. it is an appropiate layout to produce Denim, it is impressive by all means: contrasting its antique selvedge looms, its museum and modern state of the art Denim manufacture and expert knowledge its people has gotten thru the years.
3.-Mount Vernon Mills located in cute Trion Georgia, Denim Mill aside the Piece Died facility, impressive automated warehouse and truck loading, huge facility.
With a first quality Lodge in the Mill courts to receive its distinguished visitors.
4.-Avondale Mills, Eva Jane Plant in Sylacauga Alabama, another big Mill with a modern layout and state of the art Indigo Dye process.
This is another Mill Company that struggled after the 2005 train derrailment and chlorine spill in Graniteville plant. Avondale finally shut was shut down.

5.-ACG Mills -Lubbock Texas based : located in Littlefield Texas. Mill thats setting a trend by acquiring Guatemala s giant jean operation: Koramsa now named Denimatrix
This looks like a good move from ACG, still need to see if brotherhood brings prosperity.
We all in the Denim world hope it does.

This is a guest post by Jorge Esparza of Mexico . He started on the Denim Jean manufacturing in 1995 in the Torreon Mexico area, once considered a very important Denim mfg.hub. With over 4 years on the Sew floor knowledge and 5 years dealing with Denim fabric issues Jorge has visited most major Mexico and USA mills for quality review.

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June 28, 2009
100 jobs cut at ITG Denim Plant in Greensboro , USA
International Textile Group Inc. has cut 100 jobs at its White Oak denim-manufacturing plant in Greensboro — about 25 percent of the work force.

It is the second time in five months that the company has eliminated jobs at the plant in an attempt to balance production capacity with demand for its denim from such customers as Levi’s. ITG cut 150 jobs in December as part of eliminating yarn production at the plant.
- We have seen considerable negative news related to Denim plants originating in last one year specially from US and Europe –
M0unt Vermon Mills cuts 250 jobs at Trion Plant

UCO Denim Unit Shutting Down

Hope we donâ€™t see many more of these news â€¦..
May 2, 2009
Raymond denim to be sold after UCO denim unit shutting out?

The denim unit of the UCO appears to have shut down resulting in a loss of more than 350 jobs . It was a part of the Raymond UCO denim. The two companies had merged their denim operations in 2006 with headquarters in Belgium and forming a combined entity manufacturing about 80 million metres of denim.
Raymond has been suffering huge losses on its denim operations for the last few quarters. In the last financial year, the losses to the tune of Rs120 cr(about USD 29 million) were declared by the Raymond Group on its denim operations.
As per reports in a national paper , Raymond appears to be willing to put its denim operations on the block. The worsening denim market coupled with increased prices of raw material – cotton – have contributed to this poor performance by the company. However, according to informed sources, Raymond has not yet taken a decision to this effect .
Raymond Denim is one of the most respected denim company in India and enjoys a good brand image overseas. It deals with all the major denim labels and is well known for its denim developments.
Then what are the reasons for the current situation?
I think the merger with UCO was mistimed . Europe is no longer the right place to manufacture low value textiles like denimand to take up cost of running a number of manufacturing units there pulled heavily on Raymond Denim’s balance sheet. To top it up, the denim markets scenario worsened , rupee appreciated against the dollar and raw material (cotton fibre) became costly, wiping out margins.
However, it still seems unlikely that Raymond will sell of its denim unit – though it may restructure it The denim operations align well with the other textile products of Raymond(Suitings,Apparel etc) and unless Raymond is unable to make a reduction in losses even in this year (with a much depreciated rupee) , I don’t think they would like to sell their denim operations.

September 26, 2008